<P>今晚有空,翻了翻Lumileds网站,看到些比较详细的资料。</P>
<P>有篇文章详细描述了具体导热方案下的测试图表。后面给了一个表格(Table 4),列出了几个牌子的导热脂(膏)和固化导热胶。</P>
<P>在表格前有一句说明:The following products may be suitable for use in specific applications and manufacturing processes using Luxeon.(以下表格中的产品可能适用于使用Luxeon的特定应用及制造流程。)在lumileds的测试中使用了Emerson and Cuming的Amicon 3503-1和Epoxy Technology的EpoTek T7109,并认可了T7109。</P>
<P>Table 4 Examples of thermal adhesive and thermal interface material</P>
<P>SE9184, PC1500, PC2500 Dow Corning <a href="http://www.dowcorning.com/electronics" target="_blank" >www.dowcorning.com/electronics</A><br>DP-190 Grey 3M <a href="http://www.3m.com/" target="_blank" >www.3M.com</A><br>POLARCHIP M20, CP7003 Gore <a href="http://www.gore.com/electronics" target="_blank" >www.gore.com/electronics</A><br>T645 Chomerics <a href="http://www.chomerics.com/" target="_blank" >www.chomerics.com</A><br>MT125 Thermoset <a href="http://www.thermoset.com/" target="_blank" >www.thermoset.com</A><br>383, 3873 Loctite <a href="http://www.loctite.com/" target="_blank" >www.loctite.com</A><br>PPI RD628 PPI Adhesives <a href="http://www.ppitapes.com/" target="_blank" >www.ppitapes.com</A></P>
<P>上面表格中的道康宁、3M、顾美丽、乐泰在国内都能见到。查了一下被认为很好的乐泰383和3873的几个主要参数:</P>
<P>Output383 改性丙烯酸</P>
<P>导热系数:0.602W/mK;抗拉强度:16N/mm<SUP>2</SUP></P>
<P>3873 丙烯酸脂</P>
<P>导热系数:1.25W/mK;抗拉强度:9.7N/mm<SUP>2</SUP></P>
<P>如果这样的参数可以适用,说明其实LED的散热要求还不算太高。在其它的进口品牌中不难找。</P>
<P>看这段:We recommend mounting Luxeon Power Light Sources (Level 2 products) directly to a heat sink with mechanical fasteners for best performance. You can use fasteners when mounting to a smooth machined or extruded metal urface. The addition of thermal grease (e.g. Wakefield Eng. Thermal Compound) can minimize air gaps and improve thermal contact to castings and uneven surfaces.</P>
<P>实际上Lumileds首先推荐使用机械扣具加散热脂挤出接触面多余空气的做法。所以DIY看似土土的LED底座+螺丝+散热脂的固定方法其实不错,导热系数接近1.25W/mK的散热脂不难找。</P>
<P>另外,这段挺有意思:The dissipated power (P<SUB>d</SUB>) can be determined as the forward voltage (V<SUB>f</SUB>) of the emitter times the forward current (I<SUB>f</SUB>). The portion of power emitted as visible light (about 10%) is negligible for thermal design.<br>算耗散功率直接电压×电流就行了,以可见光辐射出去的能量只有大约10%,可以忽略不计。这就是冷光源,可努力的空间很大嘛。</P>
[此贴子已经被作者于2005-8-26 22:44:25编辑过]
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